Cap Panel Types

1. 1-Touch Cap
"1-Touch" is more of a brand term or style than literal panel count.
Typically refers to:
Seamless crown construction or very minimal panel joining
Often made from flexible, form-fitting fabric
Branded heavily by Pacific Headwear and others
Feels like a second skin — smooth, tech-style fit
Classification: Performance/Fitted cap with seamless or bonded construction
Common Use: Teamwear, golf, athleisure

2. 3-Panel Cap
Features three distinct panels: usually one front + two side/back panels
More common in:
Running hats
Cycling or athletic caps
Purpose: Sleek, ergonomic fit, often with lightweight or technical materials
Sometimes includes mesh or laser-cut panels for ventilation

Classification: Performance / Sport cap
3. 4-Panel
Usually found in cycling caps, military caps, or flattop caps.
Offers a more fitted or ergonomic crown.
Sometimes includes a center seam or dart for shaping.

4. 5-Panel
Single front panel without a seam down the middle — great for printing/patches.
Side and top panels complete the shape.
Flatter front profile.
Popular in: Skate, streetwear, promotional caps, and print-heavy designs.

5. 6-Panel
Two front panels with a vertical seam, plus four side/back panels.
Creates a more rounded, classic baseball cap shape.
Most common types of structured and unstructured hats.
Popular in: Sports caps, dad hats, trucker hats.

6. 7-Panel
An extra panel above the brim forms a tall front with a prominent crown.
Offers a flat, billboard-like front for logos or patches.
Has a unique, edgy profile.
Popular in: High-end streetwear, surf/skate/lifestyle brands.

7. 8-Panel / Multi-Panel
Used for newsboy caps or fashion headwear.
Lots of stitching, round crown, more fabric "volume."
More old-school or vintage vibe.

8. 12-Panel Cap
Ultra-segmented crown (like a pie with 12 slices)
Gives the cap a rounded, dome-like shape with extra stitching lines
Typically seen in:
Fashion caps
Bespoke or custom-tailored headwear
Rare in casual or sportswear due to complexity
Classification: Fashion / Vintage-inspired / Specialty